Our Process
Follow our total remanufacturing process from start to finish
Overview
1
Disassembly
2
Cleaning
3
Requalification
4
Stocking
5
Motor
6
Assembly
7
Testing
8
Finishing
Overview Video
Disassembly
Complete disassembly and preparation of parts
- Each compressor is completely broken down into its component parts
- Parts prepped for cleaning
Cleaning
Multi-stage cleaning process of all components
- Ultrasonic degreasing
- Vibratory surface conditioning
- Thermal grease and oil burn off
- Shot blasting – steel and glass bead
- Parts resurfacing, grinding, lapping, polishing, and sanding
- Pressure washing and heated detergent
- Rust inhibiting
Requalification
Total component requalification
- Visual inspection of each component
- Gaging to specifications
- Machining cylinders to specifications
Stocking
Strategic stocking of components
- Buffer stock for quick assembly and delivery
- Large spare parts inventory
Motor Department
Motor assembly and testing
- Full service motor remanufacturing department
- Strip and clean all stators that do not pass requalification testing
- Stators are core loss tested
- New coils wound, installed in a requalified stator, connected for desired voltage
- Newly wound stators are stringently tested prior to varnishing and baking
Assembly
Compressor assembly and quality control
- Flexible final assembly line for quicker delivery
- All parts are again quality checked
- Five Q.C. stations on assembly line
Testing
Final unit testing
- Pressurized submersion leak test
- Electrical ground fault testing
- Hi-Pot testing
- Full load compressor run testing
- Evacuation and dry nitrogen holding charge
Finishing
Painting and packaging
- Spray painting with OEM-matched oil-based enamel color
- Gasket kits, labeling, and instructions provided with each unit
- Final quality checks made before being boxed for shipment